Fencing

Metal fences are made through a series of steps that include material selection, cutting, shaping, and assembly. The exact process depends on the fence type and material, but most follow a similar workflow.

The process typically includes:

• Selecting materials such as steel, aluminum, or wrought iron
• Cutting tubing or components to size using saws or CNC machines
• Punching or drilling holes for fasteners or design features
• Assembling rails and pickets using welding, rivets, or mechanical fasteners

Manufacturers often use jigs or fixtures to keep components aligned and consistent. Decorative elements, such as scrollwork or cast pieces, may also be added during assembly.

Once assembled, fence sections are ready for finishing, coating, or installation.

The cut-to-length (CTL) process is used to cut metal tubing or flat bar into precise sizes for fence components like posts, rails, and pickets. Raw materials typically arrive in long standard lengths (such as 20′ or 24′), and CTL systems trim them to exact specifications based on the fence design.

The process typically includes:

• Feeding material into a machine that measures length automatically
• Cutting with saws or shears while the material is moving
• Using CNC controls for accurate, repeatable cuts across different part sizes

This process helps manufacturers:

• Improve precision so all components fit consistently
• Increase efficiency by reducing manual cutting
• Minimize material waste
• Integrate with other steps like punching or notching

After cutting, parts are sorted and sent for assembly, coating, or packaging. CTL ensures components are ready to use with little to no additional modification, supporting faster and more consistent fence production.